Companion drive / spindle control

VFD Inverter for ATC Spindle Motors

A dedicated spindle inverter range for engraving machines and CNC routers. 220V versions run at 1000 Hz as standard and can be custom-built at 1200 Hz for 220V 8-pole ATC spindle motors; 380V versions run at 3000 Hz.

220V output frequency

1000 Hz standard

1200 Hz is custom-built for 220V 8-pole ATC spindle motors

380V output frequency

3000 Hz standard

Configured for 380V ATC spindle motor applications

Signal path

0-10V / 0-20mA / RS485

Useful for router controllers and retrofit cabinets

Enclosure voltage views

White enclosure is 220V, black enclosure is 380V

White: 220VBlack: 380V
Combined spindle inverter enclosure view showing white 220V model and black 380V model

Input

1AC 220V / 3AC 220V / 3AC 380V

Output

220V: 1000 Hz / 380V: 3000 Hz

Power range

3.7-11 kW

Control

V/F, PID, RS485

Protection

Overcurrent, overvoltage, overload

Selection logic

Why this inverter fits ATC spindle motor projects

This range is built for spindle applications that need stable speed control, cabinet-side wiring flexibility, and dependable protection in day-to-day production.

Built for spindle speed control

This spindle inverter range is intended for engraving machines and CNC routers that require stable high-speed output, clean acceleration control, and practical cabinet integration.

Wide CNC-side command options

Speed control can be managed through keypad, terminal, digital I/O, analog signal, multi-step speed, PID, and RS485, which fits both new router cabinets and retrofit control systems.

Useful low-speed torque support

Low-speed torque support includes 150% start torque at 1.5 Hz together with automatic and adjustable torque boost, helping the spindle start and ramp more smoothly under load.

Spindle integration signals are already there

The listed VFD models include 24VDC auxiliary power, 10V reference, multiple multifunction inputs, 0-10V or 0-20mA analog inputs, analog outputs, relay outputs, and RS485.

Structured specs

Key specifications and model coverage

Review the main electrical specifications, enclosure dimensions, and the available 220V and 380V power and frequency configurations.

Technical standard

Shared inverter parameters

Input voltage range
1AC 220V +/-15%, 3AC 220V +/-15%, 3AC 380V +/-15%
Input frequency
47-63 Hz
Output frequency
220V: 1000 Hz standard. A 1200 Hz version is custom-built only for use with a 220V 8-pole ATC spindle motor. 380V: 3000 Hz standard.
Power factor
>=95%
Overload capacity
120% rated current for 60 s; 130% rated current for 3 s
Start torque
150% at 1.5 Hz
Speed control range
1:100
Speed control accuracy
+/-0.5%
Carrier frequency
1.0-15.0 kHz, automatic adjustment by temperature and load
Frequency resolution
0.01 Hz digital; max frequency x 0.1% analog
Torque boost
Automatic torque boost; manual torque boost 0.1-30.0%
Jog function
0.0 Hz to maximum output frequency; jog accel/decel 0-3600.0 s

Dimensional reference

VFD enclosure dimensions

Use this drawing and table to confirm mounting clearance for the selected VFD model. The listed dimensions apply to both 220V and 380V versions.

VFD inverter enclosure dimensional drawing showing A, B, H, W, D, and mounting-hole d
PowerA (mm)B (mm)H (mm)W (mm)D (mm)d (mm)
3.7 kW1542382501421555
5.5 kW1542382501421555
7.5 kW1542382501421555
11 kW2053003221901936.5

Available combinations

Available model matrix

Compare the four available power levels by supply class. 220V models run at 1000 Hz as standard, while 380V models run at 3000 Hz.

220V available models

3.7 kW

Standard

220V

5.5 kW

Standard

220V

7.5 kW

Standard

220V

11 kW

Standard

220V

380V available models

3.7 kW

Standard

380V

5.5 kW

Standard

380V

7.5 kW

Standard

380V

11 kW

Standard

380V

220V frequency requirement

220V models run at 1000 Hz by default. If the inverter will be paired with a 220V 8-pole ATC spindle motor, request the custom 1200 Hz version. This requirement does not apply to 380V models, which run at 3000 Hz as standard.

Control and I/O

Electrical interface and control features

These control and I/O functions help the inverter integrate cleanly with motion controllers, cabinet logic, and spindle-side feedback requirements.

Command and frequency sources

The control platform supports keypad operation, analog AI1/AI2/AI3 inputs, multi-speed running, simple PLC logic, PID, RS485 communication, and potentiometer-based frequency selection.

Analog and terminal wiring

Typical CNC integration uses a 0-10V speed signal through AI or AI1 plus ACM. The listed VFD models support 0-10V or 0-20mA on AI1 and AI2, while AI3 supports -10V to 10V.

Output and status feedback

Relay outputs, multifunction transistor outputs, and analog outputs are provided for run status, frequency-level detection, zero-speed state, and other machine-side logic.

Parameter access for commissioning

The keypad interface provides access to setting frequency, output frequency, output current, output voltage, and bus voltage, which is useful during startup and tuning.

Application fit

Where this inverter range makes sense

This inverter family is more useful when the buyer is matching it to a spindle package, cabinet logic, and target process window instead of choosing only by headline power.

Scenario 01

ATC router spindles that need an inverter matched to spindle power, supply class, and target speed range.

Scenario 02

Engraving machines and CNC retrofit cabinets that use 0-10V analog speed command from the motion-control board.

Scenario 03

Spindle packages that need multi-segment speed, PID support, relay feedback, or RS485 integration rather than a bare minimum standalone drive.

ATC spindle motor example

VFD parameter setting example for a 220V 8-pole ATC spindle motor

This example uses a 3.7 kW, 220V, 1200 Hz custom VFD inverter with a 3.5 kW, 220V, 8-pole, 18000 RPM ATC spindle motor. Confirm the final nameplates before entering any values.

Parameter values

Example commissioning values

Function codeManual functionExample settingWhy it is set this way
F00.03Maximum output frequency1200 HzSets the inverter's maximum output frequency for this custom high-speed spindle configuration.
F00.04Run frequency upper limit1200 HzAllows the running command to use the full 1200 Hz limit set by F00.03.
F02.02Motor rated frequency400 HzDefines the 400 Hz base point for the 8-pole spindle motor's rated data.
F02.03Motor rated speed6000 RPMDefines the 6000 RPM rated-speed base point at 400 Hz for the 8-pole spindle motor.
F02.04Motor rated voltage220 VMatches the motor rated-voltage setting to the 220V ATC spindle motor nameplate.

How the values work together

400 Hz / 6000 RPM base point, 1200 Hz / 18000 RPM limit

For an 8-pole motor, 400 Hz corresponds to a 6000 RPM synchronous-speed base point. Setting F00.03 and F00.04 to 1200 Hz extends the available frequency limit to the 18000 RPM target for this spindle. F02.02 and F02.03 define the motor's rated base data; F00.03 and F00.04 define the permitted maximum operating frequency.

Wiring reference

VFD terminal wiring diagram

Use this reference when planning incoming power, spindle motor output, braking resistance, control inputs, analog signals, relay outputs, and RS485 communication.

VFD inverter terminal wiring diagram for power input, spindle motor, braking resistor, control signals, analog signals, relay outputs, and RS485
This is a planning reference only. Always verify the final inverter nameplate, terminal labeling, spindle motor data, and applicable electrical requirements before wiring or energizing the system.

Installation

Installation and wiring considerations

These installation points help protect the inverter, keep cooling effective, and reduce commissioning issues during first power-up.

  • 01

    Confirm the incoming supply matches the inverter nameplate before energizing. Incorrect supply voltage can damage the drive.

  • 02

    Never connect the input power supply directly to U, V, W. Those are motor output terminals.

  • 03

    Confirm the spindle motor and inverter are compatible before the first start to avoid motor damage and nuisance protection trips.

  • 04

    The installation diagram shows at least 100 mm clearance above and below the drive so cabinet heat can escape.

  • 05

    Where metal dust is present, use radiator-outside-cabinet installation and a sealed electrical enclosure with enough internal volume.

  • 06

    For models with braking resistor terminals, connect the resistor only to the specified brake terminals, not arbitrarily across the DC bus.

Motor matching

Compatibility notes for spindle motors

A spindle inverter is only as stable as the motor data and field conditions it is commissioned against.

  • 01

    The standard adaptive motor is a four-pole squirrel-cage asynchronous motor. If the application uses a different motor type, selection should be based on rated motor current.

  • 02

    If a non-variable-frequency motor is used, cooling effectiveness drops as spindle speed drops. For hot-running duty, add forced ventilation or choose a motor intended for variable-frequency service.

  • 03

    Motor insulation testing should be done with the motor leads disconnected from the inverter. Use a 500V insulation tester and keep insulation resistance at or above 5 megaohms.

  • 04

    If contactors are installed at the inverter input, they should not be used as the normal start-stop method. Frequent charge-discharge cycles shorten capacitor life.

Commissioning

Parameter selection and startup guidance

Use these startup steps to match output limits, command source, and protection values to the actual spindle package.

  1. Check the nameplate first: confirm supply class, power class, and target spindle speed range before wiring.
  2. Set the maximum output frequency and acceleration or deceleration time according to the spindle limit and machine inertia.
  3. Choose the actual command source: keypad for bench testing, analog 0-10V or 0-20mA for controller-based speed command, or RS485 where the cabinet logic requires it.
  4. Enter or identify the motor-side parameters so overload and protection values track the real spindle motor instead of only the factory default.
  5. Observe output current, output voltage, and bus voltage during the first ramp-up. If overvoltage or overcurrent faults appear, extend the ramp time and review braking strategy.

Protection

Fault and reliability coverage

These protection functions help reduce downtime, protect the spindle package, and simplify fault diagnosis on the machine side.

  • Bus undervoltage
  • Overvoltage during acceleration, deceleration, and constant speed
  • Overcurrent during acceleration, deceleration, and constant speed
  • Motor overload and AC drive overload
  • Input phase loss and output phase loss
  • Module overheat and buffer resistance overload
  • External fault, communication fault, running-time reached fault, power-on-time reached fault
  • Motor overheat and drive hardware fault diagnostics

Brake resistor matching

Common brake resistor selections

These published values are useful when the spindle has fast deceleration demand or the cabinet needs a defined braking hardware path.

SupplyInverter powerResistor powerResistance
220V3.7 kW400 W68 ohm
220V5.5 kW400 W30 ohm
220V7.5 kW400 W30 ohm
380V3.7 kW400 W100 ohm
380V5.5 kW750 W75 ohm
380V7.5 kW1000 W60 ohm
380V11 kW1500 W40 ohm

Operating envelope

Environmental limits

These constraints should be checked at the cabinet level before the spindle and inverter package is frozen.

Ambient
-10 to 40 degrees C, derate above 40 degrees C
Humidity
5 to 95%, no condensation
Storage
-40 to 70 degrees C
Vibration
Less than 5.9 m/s2
Protection
IP20 standard; higher protection levels can be customized

Reference views

Product interface views

These images help buyers review enclosure style, interface layout, and overall product presentation before cabinet integration.

220V spindle motor VFD inverter
220V enclosure style used in this spindle inverter range.
380V spindle motor VFD inverter
380V enclosure style used in this spindle inverter range.
VFD interface overview
Front interface view showing display, keypad, and control area.
VFD terminal and panel overview
Control terminal and operator panel reference for cabinet planning.
VFD dimensional reference
Enclosure layout reference showing cooling slots, terminals, and mounting form.
VFD installation reference
Additional enclosure view for cabinet clearance and wiring layout review.

Matched package quote

Quote a matched ATC spindle motor + VFD inverter package

Share your ATC spindle motor details—holder, power, pole count, target speed, voltage, cooling, and controller signal. We will confirm a compatible VFD inverter and quote the spindle-and-drive package as one matched system.

Spindle

Holder, power, pole count, and target speed

VFD

Supply class, output frequency, and control signal

Package

ATC spindle motor + matched VFD inverter

Delivery

Quantity, lead time, and destination country

Quotation workflow

  1. 01

    Confirm the ATC spindle motor data

    Review the holder, power, pole count, target speed, cooling method, and machine duty.

  2. 02

    Match the VFD electrical setup

    Confirm supply class, output frequency, control signal, and wiring requirements for the selected spindle.

  3. 03

    Quote the complete matched package

    Return the recommended ATC spindle motor and VFD inverter package with production and delivery details.

Request a Matched Spindle + VFD Quote

Your request starts with the ATC spindle motor and VFD inverter as one matched electrical package.